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Manufacturing Process
Manufacturing Process
Reliable Pipes & Tubes Ltd.
started its manufacturing unit a decade ago for STAINLESS STEEL ERW
PIPES & TUBES with production range from 1/4" NB to 8"NB
manufactured on continues fully automated tube mills of TIG welding
without any addition of filler metal (A 312) & are in close contact
with the manufacturer having the manufacturing facility from 10" NB
to 24" NB with the addition of filler wire.(A 358).
Technical Data
S.S Schedule Piping to ASTM A-312 (ERW) Introduction & Scope
This covers straight seam welded (without the addition of filler metal) authentic stainless steel pipe intended for high temperature and general corrosive service. Material Material is ordered to comply with the requirement of ASTM A-240 in 304, 304L, 316 and 316L grades regularly. Special grades can be made as per Customer's requirements. Size Range OD : ½" NPS (21.3 mm) to 8" NPS (219.1 mm) Thick : NB size in schedule 5 10 S & 40S Length : As per Customers Requirement. Process of Manufactures The pipe is manufactured from annealed strips on modern continuous forming mills with TIG welding process under inert gas atmosphere. All pipes are annealed at a minimum temperature of 1050°C, straightened, pickled and passivated, end finished & 100% tested in accordance with ASTM A-530 Tolerances
Test
Normal : Tensile strength / Yield strength / Elongation, Flattening, Hydrostatic Pressure Optional : Pneumatic / Air leakage, Eddy current, IG Corrosion Standard Weight Chart
Technical Data
S.S Fusion Welded Pipe from Plates as per ASTM A -358 Introduction & Scope
This covers electric - fusion welded authentic Chromium-nickel stainless steel pipe suitable for corrosive or high temperature service, or both. Five classes of pipe are covered under this specification. Introduction & Scope Class 1 : Double side welded using filler Material and 100% radiography Class 2: Double side welded using filler Material. No radiography required Class 3 : Single side welded using filler Material and 100% radiographed. Class 4: As class 3, Accept root pass may be made without filler Class 5: Double welded using filler Material and spot radiographed Material This specification covers nineteen grades of Material steel. The plate material comply with there requirements of ASTM A-240. Most commonly manufactured grades are 304, 304L, 304H, 316L 310 Size Range OD : 10" NPS (273.05 mm) to 24" NPS (609.6 mm) Thick : NB Size in Schedule 5, 10S, 10 and 40 S Length : As per customer specification Process of Manufactures The pipes are manufactured from leveled plates which are edge beveled and progressively "O" formed on hydraulic presses. The edges of he pipe are either manually TIG welded or continuously welded on Track and Boom. Weld portion is radiographed as per requirement. Annealing of pipe is carried our on continuous furnace. Pipe is further straightened, sized, end finished, pressure tested, pickled and passivated, marked and packed. Tolerances OD : + ± 0.5% of specified diameter based on circumferential measurement. Thick : Minimum thickness at any point not more than 0.3 mm under nominal thi Out of Roundness : difference between maximum and minimum OD 1% Straightness : 3 mm in 3 mtrs Length : As per customer specification Test Transverse bend weld tests Transverse tension test to ASME code IX para QW 150. Hydrostatic Test ASTM A-530 Radiographic classed 1,3 to ASMIE Code VII para UW 51, Class 5 to ASME Sec. VII para UW 52
Stainless Steel Pipes Mechanical Properties
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