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Reliable Pipes & Tubes Ltd. Manufacturing Process... |
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| Material | TP 304, 304H, 304L, 304LN, 316, 316H, 316L, 316LN, 316Ti, 309, 310, 317L, 321, 347, 409, 410, 420, 430, 446, 202 Etc. |
| Standard | ASTM A - 270, 249, 312, 269, 213, 268, 358 |
| Construction | ERW - EFW - EFSW |
| Schedule | S 5, S 10, S 20, S 40, S 60, S XS, S 80, S 100, S 120, S 140, S 160, S XXS |
| Pipe Type | Beveled End (BW), Plain End Pipe (PE) |
| OD | Size Range | Over mm | Under mm |
| Upto 1" NB | 0.40 | 0.79 | |
| Over 1" NB to 4" NB | 0.79 | 0.79 | |
| Over 4" NB to 8" NB | 1.57 | 0.79 | |
| Thickness : ± 12.5 of nominal wall thickness | Length : 0/+ 6 mm | ||
| Outside Dia | SCH 5 | SCH 10 S | SCH 40 S | ||||
| NB Inch | mm | ||||||
| Thick | Kg/Mtr. | Thick | Kg/Mtr. | Thick | Kg/Mtr. | ||
| ½" | 21.3 | 1.65 | 0.81 | 2.11 | 1.01 | 2.77 | 1.29 |
| ¾" | 26.7 | 1.65 | 1.03 | 2.11 | 1.30 | 2.87 | 1.71 |
| 1" | 33.4 | 1.65 | 1.31 | 2.77 | 2.12 | 3.38 | 2.54 |
| 1 ¼" | 42.2 | 1.65 | 1.93 | 2.77 | 3.15 | 3.68 | 4.11 |
| 1 ½" | 48.3 | 1.65 | 1.93 | 2.77 | 3.15 | 3.68 | 4.11 |
| 2" | 60.3 | 1.65 | 2.42 | 2.77 | 3.98 | 0.481 | 0.531 |
| 1" | 25.40 | 2.11 | 3.74 | 3.05 | 5.34 | 5.16 | 8.76 |
| 3" | 88.9 | 2.11 | 4.58 | 3.05 | 6.54 | 5.49 | 11.45 |
| 3 ½" | 101.6 | 2.11 | 5.25 | 3.05 | 7.52 | 5.74 | 13.77 |
| 4" | 114.3 | 2.11 | 5.25 | 3.05 | 7.52 | 5.74 | 13.77 |
| 5" | 141.3 | 2.77 | 9.50 | 3.40 | 11.74 | 6.55 | 22.10 |
| 6" | 168.3 | 2.77 | 11.47 | 3.40 | 14.04 | 7.11 | 28.68 |
| 8" | 219.1 | 2.77 | 14.99 | 3.76 | 20.25 | 8.18 | 43.16 |
| Outside Dia | SCH 5 | SCH 10 S | SCH 40 | ||||
| NB Inch | mm | ||||||
| Thick | Kg/Mtr. | Thick | Kg/Mtr. | Thick | Kg/Mtr. | ||
| 8" | 219.08 | 277 | 14.99 | 3.76 | 20.250 | 8.18 | 43.16 |
| 10" | 273.05 | 3.40 | 22.97 | 4.19 | 28.200 | 9.27 | 61.20 |
| 12" | 323.85 | 3.96 | 31.72 | 4.57 | 36.530 | 9.53 | 74.92 |
| 14" | 355.60 | 3.96 | 34.87 | 4.78 | 41.973 | 9.53 | 82.55 |
| 16" | 406.40 | 4.19 | 42.18 | 4.78 | 48.051 | 9.53 | 94.66 |
| 18" | 457.20 | 4.19 | 47.15 | 4.78 | 54.129 | 9.53 | 106.78 |
| 20" | 508.00 | 4.77 | 60.13 | 5.54 | 69.674 | 9.53 | 118.90 |
| Grade | Tensile Strength min. Ks(Mpa) | Yield Point Ksi (Mpa) | Elongation % (G.L.: 2 in ro 50 mm | Hardness Text Max | ||||
| Full Section specimen | Strip Specimen t<6/16in t<5/16in |
Round Specimen | Brinell | Rockwell | ||||
| 304 | 75(515) | 30(205) | 35 | 35 | 56t+17.50 | 28 | 192 | B 90 |
| 304L | 70(485) | 25(170) | 35 | 35 | 56t+17.50 | 28 | 192 | B 90 |
| 304 H | 75(515) | 30(205) | 35 | 35 | 56t+17.50 | 28 | 192 | B 90 |
| 316 | 75(515) | 30(305) | 35 | 35 | 56t+17.50 | 28 | 192 | B 90 |
| 316L | 70(485) | 25(170) | 35 | 35 | 56t+17.50 | 28 | 192 | B 90 |
| 316H | 75(515) | 30(205) | 35 | 35 | 56t+17.50 | 28 | 192 | B 90 |
| 316 Ti | 75(515) | 30(205) | 35 | 35 | 56t+17.50 | 28 | 192 | B 90 |
| 317 | 75(515) | 30(205) | 35 | 35 | 56t+17.50 | 28 | 192 | B 90 |
| 309 | 75(515) | 30(205) | 35 | 35 | 56t+17.50 | 28 | 192 | B 90 |
| 310S | 75(515) | 30(205) | 35 | 35 | 56t+17.50 | 28 | 192 | B 90 |
| 310H | 75(515) | 30(205) | 35 | 35 | 56t+17.50 | 28 | 192 | B 90 |
| 321 | 75(515) | 30(205) | 35 | 35 | 56t+17.50 | 28 | 192 | B 90 |
| 321 H | 75(205) | 30(205) | 35 | 35 | 56t+17.50 | 28 | 192 | B 90 |
| 347 | 75(515) | 30(205) | 35 | 35 | 56t+17.50 | 28 | 192 | B 90 |
| 347H | 75(515) | 30(205) | 35 | 35 | 56t+17.50 | 28 | 192 | B 90 |
| Sr.No. | Process Operation | Quality Characteristics | Method Of Control |
| 1 | Raw Material (Strip) | 1> Dimensions 2> Chemical analysis 3> Control of Slit which within specified limits 4> Surface |
Actual measurement as per Std. Analysis of all elements as per Std Testing as per various Std. Measurement of width, thickness & recording visual inspection. |
| 2 | Tube Mill (GTAW Type) | 1> Weld Test, Flare Flanges, Flattering Reverse bend &
Reverse Flattening. 2> Inspection of weld, seam 3> Dimensions 4> Surface |
Testing as per ASTM specification & recording the
result. One test for every 30 to 35 Mtrs. Visual inspection weld zone.
O.D. , Thickness & Length. Check roller surface profile& finish. |
| 3 | Solutions Annealing (At Min. 1040 C) With continuous water quenching. |
1> Temperature 2> Hardness 3> Micrometer |
Automatic Relay Temp / Controller Adjusted to present level. Measurement of hardness as per Std. one Test / Lot / Heat |
| 4 | Straightening | Straightness OD Surface Finish | Adjust roller setting measure visual |
| 5 | Cutting | Square cut Length | Right angle to length, visual |
| 6 | Deburing | Burs removel On OD and ID Edges | Visual |
| 7 | Chemical Treatment a) Pickling b) Passivation c) Bath |
Concentration Concentration Temperature |
One Test / Bath Day One Test / Bath Day Temperature |
| 8 | Hydrostatic Pressure Test | Test Pressure | 100 % Inspection at test pressure specified as per ASTM Std. |
| 9 | Final Inspection | IGC Test Dimensions Surface Physical Testing Grade Check Product Analysis |
As per standard 100 % inspection of Dimensions as
specified. Visual Inspection for surface defects, Physical Testing and Chemical analysis as per ASTM standards. |
| 10 | Marketing | Marking as per Std. | Check for proper marking |
| 11 | Packing | Seaworphy Packing / Wooden Cart | Check for packing, Quantity, shipping mark, |
| Carbon Steel Pipes & Tubes | Alloy Steel Pipes & Tubes | Stainless Steel Pipes & Tubes |
| Nickel Alloys Pipes & Tubes | Pipe Fittings | Flanges |
| Fastners / Olets | Angle / Channel / Bar | Coil / Sheet / Plates |